ChampionX has been granted a patent for polycrystalline diamond compacts (PDCs) with improved properties. The method involves leaching a PCD body to remove acid, resulting in enhanced performance. The compact exhibits specific anion concentrations and pH levels for optimal functionality in various applications. GlobalData’s report on ChampionX gives a 360-degree view of the company including its patenting strategy. Buy the report here.

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According to GlobalData’s company profile on ChampionX, was a key innovation area identified from patents. ChampionX's grant share as of May 2024 was 57%. Grant share is based on the ratio of number of grants to total number of patents.

Polycrystalline diamond compact with acid-free leached volume

Source: United States Patent and Trademark Office (USPTO). Credit: ChampionX Corp

A recently granted patent (Publication Number: US12005548B2) discloses a polycrystalline diamond compact designed for use in rotary drill bits. The compact consists of a substrate and a polycrystalline diamond body with an interfacial surface bonded to the substrate and a working surface. The diamond body features a first leached volume free of residual acid and a second volume near the substrate containing interstitial material. Notably, the diamond body maintains a specific concentration of anions and a pH range of 5 to 9, ensuring optimal performance in drilling applications.

Furthermore, the patent details a process for producing the polycrystalline diamond compact, involving leaching interstitial material from the diamond body, neutralizing residual acid, and monitoring the concentration of anions during the process. By carefully controlling the acid removal and neutralization steps, the resulting diamond compact exhibits enhanced properties, including a low concentration of anions and a pH level within the specified range. This innovative technology is intended for use in rotary drill bits, where the compact's unique composition and structure can improve drilling efficiency and durability, ultimately benefiting various industries reliant on drilling operations.

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GlobalData’s Patent Analytics tracks patent filings and grants from official offices around the world. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.