The oil and gas industry continues to be a hotbed of innovation. Activity is driven by the need for improved productivity, safety and sustainability, including the reduction of greenhouse gas emissions, with the growing importance of technologies such as scrubbing, wet, semi-wet, and dry flue gas treatment. In the last three years alone, there have been over 534,000 patents filed and granted in the oil & gas industry, according to GlobalData’s report on Environment Sustainability in Oil & Gas: Flue gas treatment. Buy the report here.

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According to GlobalData’s Technology Foresights, which uses over 256,000 patents to analyse innovation intensity for the oil & gas industry, there are 40+ innovation areas that will shape the future of the industry.

Flue gas treatment is a key innovation area in environmental sustainability

Flue gas treatment technology essentially involves a post combustion process designed to turn NOx into nitrates or molecular nitrogen.

GlobalData’s analysis also uncovers the companies at the forefront of each innovation area and assesses the potential reach and impact of their patenting activity across different applications and geographies. According to GlobalData, there are 60+ companies, spanning technology vendors, established oil & gas companies, and up-and-coming start-ups engaged in the development and application of flue gas treatment.

Key players in flue gas treatment – a disruptive innovation in the oil & gas industry

‘Application diversity’ measures the number of different applications identified for each relevant patent. It broadly splits companies into either ‘niche’ or ‘diversified’ innovators.

‘Geographic reach’ refers to the number of different countries each relevant patent is registered in. It reflects the breadth of geographic application intended, ranging from ‘global’ to ‘local’.

Patent volumes related to flue gas treatment

Company Total patents (2021 - 2023) Premium intelligence on the world's largest companies
Exxon Mobil 505 Unlock Company Profile
Air Liquide 321 Unlock Company Profile
Linde 186 Unlock Company Profile
Honeywell International 170 Unlock Company Profile
Dow 101 Unlock Company Profile
Saudi Arabian Oil 82 Unlock Company Profile
Shell 82 Unlock Company Profile
RAG-Stiftung 75 Unlock Company Profile
Fujifilm Holdings 51 Unlock Company Profile
Air Products and Chemicals 49 Unlock Company Profile
Halliburton 43 Unlock Company Profile
Casale Holding 38 Unlock Company Profile
TotalEnergies 27 Unlock Company Profile
Chevron U. S. A 25 Unlock Company Profile
Mitsubishi Chemical Group 25 Unlock Company Profile
Huntsman 23 Unlock Company Profile
BASF 22 Unlock Company Profile
IFP Energies nouvelles 21 Unlock Company Profile
JGC Holdings 20 Unlock Company Profile
Sumitomo Chemical 20 Unlock Company Profile
Schlumberger 20 Unlock Company Profile
Haldor Topsoe Holding 19 Unlock Company Profile
Sekisui Chemical 16 Unlock Company Profile
Commonwealth Scientific and Industrial Research Organisation 16 Unlock Company Profile
3M 14 Unlock Company Profile
ThyssenKrupp 14 Unlock Company Profile
Toray Industries 13 Unlock Company Profile
Nissan Chemical 13 Unlock Company Profile
LG 13 Unlock Company Profile
Saipem 13 Unlock Company Profile
General Electric 12 Unlock Company Profile
Kuraray 12 Unlock Company Profile
Marathon Oil 12 Unlock Company Profile
NGK Insulators 11 Unlock Company Profile
Hitachi Zosen 11 Unlock Company Profile
Ube Industries 11 Unlock Company Profile
Chart Industries 10 Unlock Company Profile
Siemens 10 Unlock Company Profile
Innospec 9 Unlock Company Profile
Rosneft Oil 9 Unlock Company Profile
Dangote Industries 9 Unlock Company Profile
DIC 8 Unlock Company Profile
G4 Insights 8 Unlock Company Profile
DuPont de Nemours 8 Unlock Company Profile
Showa Denko 7 Unlock Company Profile
Fluor 7 Unlock Company Profile
Petroliam Nasional Bhd 7 Unlock Company Profile
Iogen 7 Unlock Company Profile
Mitsubishi Heavy Industries 7 Unlock Company Profile
Entegris 7 Unlock Company Profile

Source: GlobalData Patent Analytics

In terms of application diversity, G4 Insights leads, while in terms of geographic reach of patents, Saipem held the top position.

3M™ Liqui-Cel™ Membrane Contactors developed by 3M is effectively used in the treatment of flue gas. By incorporating 3M™ Liqui-Cel™ Membrane Contactors for Transmembrane Chemisorption (TMCS), the flue gas is emitted from burning biomass. The process of treating flue gas involves two key steps. The flue gas is first "dry" separated to eliminate any remaining particles. Wet separation is used in the second stage to remove excess particles, acids, and salts. Many segments of oil and gas industries such as refineries, FPSOs, and offshore platforms benefit from the membrane gas transfer technology developed by 3M. A few applications include but are not limited to water flooding, removal of CO2 using ion exchange, boiler feedwater deoxygenation, etc.

Another top company for flue gas treatment is Air Liquide with its CryocapTM Oxy technology. Oxy-combustion flue gas serves as the feed for CryocapTM Oxy to capture CO2. The gas is then cooled down and majority of the components such as nitrogen oxides, dust, hydrochloric acid, and sulphur oxides are removed in the pre-treatment unit. The gas is compressed and dried before flowing into the cryogenic purification system. The CO2 is then separated and collected.

Flue gas treatment will continue to become the favoured approach by many oil and gas companies as they continue to seek harmful NOx into nitrates or molecular nitrogen. It helps companies to cut dangerous emissions reduction and mitigate climate change.

To further understand the key themes and technologies disrupting the oil & gas industry, access GlobalData’s latest thematic research report on Top 20 Oil & Gas Themes 2022.

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GlobalData, the leading provider of industry intelligence, provided the underlying data, research, and analysis used to produce this article.

GlobalData’s Patent Analytics tracks patent filings and grants from official offices around the world. Textual analysis and official patent classifications are used to group patents into key thematic areas and link them to specific companies across the world’s largest industries.