Pentair X-Flow Water Treatment Membranes for the Oil and Gas Industry

Worldwide, companies are increasingly focusing on efficient use of available water and the reuse of wastewater. With limited fresh water supplies, rising costs and tightening legislation concerning discharge, companies are looking for ways to guarantee a high-quality upstream while preventing one-time use downstream by recycling more water back into their production processes. This development can be seen in a lot of water-tight areas such as the Middle East, China, India, Southeast Asia, but also in Western countries too.

As producers of a wide range of membranes, from microfiltration to ultrafiltration and nanofiltration, Pentair X-Flow has developed a range of oil and gas-specific solutions and water treatment applications. A global player in water, Pentair aims to provide cost-effective membrane water treatment solutions that increase a customer’s return on investment and reduce their water and environmental footprint.

The recycling of wastewater is becoming increasingly important for businesses in order to continue growth and stay profitable. Tightening legislation, water scarcity, investor concerns and pressure on operational costs are some of the underlying drivers to look at new and better treatment opportunities. But whatever the key driver is, the ultimate binding factor for all industries is the need for an environmentally responsible system that provides control over the water quality on the front end and efficient wastewater treatment at the back end at an affordable price.

Water treatment for the upstream oil industry

The upstream oil industry is a significant water consumer, both water needed in the process and the water that comes as by-product. High water quality goes hand in hand with proper oil production and the oil and gas industry should aim for a balanced water approach. X-Flow membranes are capable of handling seawater, surface water, process water, produced water and boiler feed water. They can also be used for more specific solutions such as silica removal.

Seawater and surface water treatment

Seawater quality can be upgraded using X-Flow UF membranes dedicated for desalination. Oil reservoirs with a high souring and barium / strontium sulphate scaling potential will benefit from NF sulphate removal membranes protected by UF membranes. Sulphate removal reduces/eliminates hydrogen sulphide production, reducing the metal fatigue of process equipment and increasing health and safety. The complete range of X-Flow membranes is also particularly suited for non-saline applications.

Water flooding / water injection treatment

Seawater and/or surface water are typically used for water injection / flooding and reservoir pressure maintenance. Depending on the application, all of these water types require treatment to remove unwanted impurities, such as sulphates, inorganic suspended solids like silica, organic suspended solids and salts.

X-Flow membranes are available for all treated water quality requirements, offering the most economical solution for delivering filtered and clean injection water for tight reservoirs.

Steam-assisted gravity drainage treatment

When ultra-pure water is required for steam-assisted gravity drainage (SAGD) applications, the silica content in the water becomes an issue. With tight X-Flow UF membranes, silica is removed and the boiler feed water’s scaling potential is reduced. Less scaling results in lower heating costs and reduced maintenance / downtime of the boiler plant.

Low saline produced water re-injection

The X-Flow wastewater membrane range, Crossflow UF membranes, can be applied to protect downstream NF membranes, resulting in a process where produced water can be re-used for enhanced oil recovery (EOR). Reducing the oil and/or salt content increases the wettability of the reservoir rock, allowing for easier oil displacement towards the production well.

Water treatment for the downstream oil industry (refineries)

Disposal of wastewater streams from a refinery have a significant impact on costs and environmental impact. With the X-Flow range of wastewater treatment solutions (Crossflow, AirliftTM MBR), many waste streams can be turned into valuable assets. Additionally, via concentration, a reduction can be achieved of up to five times the disposable costs. The newly developed HFW1000 Nano membranes allow colour and total organic carbon (TOC) removal.

Freshwater generation

RO membranes used for desalination are suitably protected by UF membranes (Seaguard, Seaflex and Aqualine) for the generation of freshwater.

Smaller-footprint membranes requiring less equipment

X-Flow oil and gas UF membranes have a high tolerance to variations in intake water quality, only requiring small coarse upstream filters to protect them against the ingress of large particles. Direct inline piping to NF and/or RO membranes is possible as the UF membranes do not need a downstream atmospheric break tank or guard filters.

Multimedia filters (MMF), that require chemicals to enhance water quality, cannot deliver the same quality generated by UF. They are also heavier, have a larger footprint and higher OPEX.

Advantages of water treatment membranes

X-Flow membranes are designed to operate at high flux rates, resulting in reduced installation footprint requirements. This is especially of interest for offshore applications. All X-Flow membranes are made according to hollow fibre or tubular principles with an inside to outside flow pattern, meaning cost effective and reliable cleaning of the membranes and a high recovery rate.

Make an enquiry

Follow this company

Follow the company to be always up to date with this company

Press Release

Pentair Presents Advanced Filtration Technology at IFAT 2016

Pentair will showcase its advanced filtration technologies at the 50th edition of IFAT, the international trade fair for environmental technology in Munich, Germany, 30 May - 3 June 2016. IFAT is the leading global trade fair for water, sewage, waste and raw materials management.

White Papers

X-Flow: Municipal & Industrial Water and Wastewater Treatment

Pentair X-Flow is the world's leading company in the development and supply of high-quality and innovative membrane technology to global municipal and industrial markets. The portfolio contains numerous standard membranes, modules and units for filtration and purification processes.

Address
X-Flow BV

Marssteden 50

7547 TC Enschede

PO Box 739

Netherlands

+31 53 428 73 50 +31 53 428 73 51 www.x-flow.com

Pentair X-Flow Images

Products and Services

Video

Related Projects



Moho Nord Subsea Project



The $10bn Moho Nord subsea project is located around 75km off the coast of Pointe Noire in the Republic of Congo.

18 August 2017

Kraken Oil Field, North Sea



Kraken is one of the biggest subsea heavy-oil field projects in the UK sector of the North Sea.

10 August 2017

Tubular Bells Deepwater Oil and Gas Field, Gulf of Mexico



Tubular Bells is a deepwater oil and gas field located in Mississippi Canyon Block 725 of the US Gulf of Mexico (USGoM).

26 July 2016

North Sea Northern-Luno Field



The Edvard Grieg field (formerly Luno), is located in production licence PL 338, in the Utsira High area of the Norwegian North Sea. It lies at a water depth of 354ft.

29 November 2015

Golden Eagle Development Area Project



Nexen Petroleum's Golden Eagle Area Development (GEAD) project includes development of the Golden Eagle and Peregrine (formerly Pink) fields in blocks 20/1, 20/1N and 14/26a of the North Sea, approximately 110km north-east of Aberdeen, UK. The water depth in the region is between 89m and 139m.

2 July 2015

Waimea Oil Field, Campos Basin



Waimea oil field is located in the BM-C-41 block in the Campos Basin, 80km offshore of from Rio de Janeiro in Brazil. OGX owns a 100% stake in and operates the field.

3 April 2012

Tombua-Landana Project



The Tombua-Landana project covers the development of the Tombua and Landana fields, which are situated 80km offshore A

23 May 2011

Peregrino Field, Campos Basin



The Peregrino field is located in the Campos Basin area, 85km offshore Brazil. The field is owned and operated by Statoi

13 April 2010

Exxon-East Area NGL II – Bonny Island, Nigeria



ExxonMobil affiliate Mobil Producing Nigeria Unlimited (MPN) is the operator, with a 51% interest, of this joint ven

30 October 2008

Tupi Oil Field, Brazil



In late 2007 Petrobras discovered a new offshore province crossing the Espírito Santo, Campos and Santos basins. Th

8 July 2008

Pazflor Field Development



Pazflor is located in deepwater offshore Angola block 17, 150km (93 miles) off the coast of Angola and 40km (25 miles) n

24 April 2008

Dalia Field



Dalia was discovered in 1997, 135km offshore in water depths of between 1,200m and 1,500m. The launch of Dalia, which ca

21 December 2006

Buzzard Field



The Buzzard field is located in the Outer Moray Firth, central North Sea, 100km north-east of Aberdeen, UK, and 55km fro

2 February 2004

Roncador Oil Rig and Gas Field Project



In March 2001, the P-36, which was stationed over the Roncador field, sank after three explosions left 11 workers dead.

20 March 2001

Espadarte Oil and Gas Field Project



Espadarte is located in the Campos Basin, off the shore of Brazil.

10 January 2001

Press Release

11 May 2016

Pentair will showcase its advanced filtration technologies at the 50th edition of IFAT, the international trade fair for environmental technology in Munich, Germany, 30 May - 3 June 2016. IFAT is the leading global trade fair for water, sewage, waste and raw materials management.

Read more
24 February 2016

Helix Technology by X-Flow honoured for its innovative design to address challenging wastewater applications.

Read more
16 February 2016

Pentair, a global leader in the treatment, transfer and flow of water and other fluids, will present its latest innovations and integrated solutions to help address wastewater management challenges at the 18th African Water Association (AfWA) International Congress & Exhibition in Nairobi, Kenya, from 22 to 25 February 2016.

Read more
28 January 2016

Pentair, a global leader in the treatment, transfer and flow of water and other fluids, will showcase its latest innovations and solutions to reduce, recover and reuse water at the Membrane Technology Conference & Exposition hosted by the American Water Works Association (AWWA) and American Membrane Technology Association (AMTA) in San Antonio, Texas, between 1 and 5 February 2016.

Read more
26 October 2015

Aquatech is the world's leading trade exhibition on water treatment. At the forthcoming edition in Amsterdam RAI, which takes place from 3 to 6 November 2015, Pentair will present several breakthrough technologies in water purification.

Read more
30 September 2015

At the WEFTEC in Chicago, US, Pentair presented its tubular membrane modules equipped with Helix, the flux-enhancing technology that ushers in the next generation of membrane systems for treating industrial wastewater with high-organic content. The technology reduces fouling, increases flow and saves energy.

Read more
11 September 2015

At the forthcoming WEFTEC exhibition in Chicago, US, Pentair will launch its patented flux-enhancing Helix technology, available on all X-Flow tubular membrane modules. Another novelty presented is the X-Flow Compact 75G, a membrane module developed for the most demanding water treatment applications.

Read more
2 October 2014

Pentair was selected to supply its X-Flow ultrafiltration (UF) membranes as pretreatment for the Kraken FPSO sulphate removal membranes in one of the largest subsea heavy-oil field projects under development in the UK section of the North Sea.

Read more

Regional Offices

X-Flow BV

Marssteden 50

7547 TC Enschede

PO Box 739

Netherlands

+31 53 428 73 50 +31 53 428 73 51 www.x-flow.com

Contact company

I have read and accept the terms and conditions and privacy policys.
We'd like to keep you informed about relevant promotions, products and services, if you would like not to receive these, check this box.
If you would like to hear from carefully selected third party companies, check this box
Follow this company to receive notifications when they update.